Vision Inspection Systems
End‑to‑End Vision Inspection Systems Built for Speed, Accuracy, and Traceability.
Our Automated Vision Inspection System delivers high-precision inspection, measurement, and defect detection for electronics and mechanical assemblies.
It combines industrial imaging hardware, NI LabVIEW and Machine learning based algorithms, and a structured SQL database for full traceability and production-ready performance.
Overview
At Trinitas we develop The Automated Vision Inspection Systems that delivers fast, reliable, and traceable quality control for modern manufacturing. Using high‑resolution imaging, precision optics, and NI LabVIEW algorithms, it detects defects such as solder issues, misaligned components, and surface flaws with exceptional accuracy.
Real‑time processing, barcode‑based part tracking, and a fully integrated SQL database ensure complete visibility from inspection to reporting. With calibrated optics, intuitive User interfaces, and automated data logging, this system provides a robust, production‑ready solution that improves yield, reduces rework, and enables true zero‑defect manufacturing.
Vision Hardware Integration
Our vison systems includes all physical imaging components required to capture consistent and high-quality inspection data.
It covers:
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High‑resolution industrial cameras
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Configurable lenses and optical assemblies
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Controlled lighting (ring, dome, coaxial, etc.)
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Frame grabbers and acquisition interfaces
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Mechanical mounting, alignment, and calibration fixtures.
The entire imaging setup is calibrated for focus, alignment, lighting uniformity, and measurement accuracy.
Test Automation & Management
A labVIEW-based interface provides
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Live image display and defect overlays
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Real-time inspection feedback
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Variant management and adjustable thresholds
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Manual override and re-inspection tools
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Calibration workflows (camera, lighting, measurement tuning)
Designed to support fast, reliable operation in demanding production environments.
Barcode Identification & Tracking
the system incorporates barcode scanning for part traceability
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USB/serial barcode reader integration
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Automatic barcode capture at the start of each inspection
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Linking of barcode results to corresponding inspection data
This ensures full traceability across production batches and part revisions
Image Processing & Analysis
Developed using NI Vision Development Module and vison assistant.
It includes
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Pattern and Feature detection
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Thresholding and segmentation
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blob and edge analysis
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geometric measurements
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Real‑time pass/fail decision making
Algorithms are optimized for speed, repeatability, and robustness under varying production and component conditions.
Data Logging & Reporting
Our system ensures complete traceability, data integrity, and long-term storage.
It includes:
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SQL database connectivity (MySQL, SQL Server, SQLite)
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Storage of inspection results, measurement values, timestamps, and operator IDs
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File path references for images, logs, and generated reports
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Barcode-to-inspection-to-file linkage
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Structured, queryable inspection history
Provides a reliable platform for auditing, trend analysis, and continuous improvement.
Applications
Our Vision systems are suitable for a wide range of industrial inspection needs, including:
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PCB component verification
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Solder joint inspection
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Surface defect detection (cracks, scratches, contamination)
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Assembly completeness and orientation checks
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Automotive and electronics test environments